High-precision automated solution for efficient manufacturing of preformed strands for power transmission line hardware. Achieve industrial-grade quality with ±2mm accuracy and full compliance with DL/T 763-2001 standards.
Our equipment integrates cutting-edge automation technology with robust mechanical design to ensure consistent, high-quality output while fully complying with stringent industry standards. The system’s modular architecture allows for seamless integration into existing production workflows while providing the flexibility to adapt to varying production requirements.
Key engineering innovations include a dynamic compensation system that effectively counters material springback, ensuring consistent forming accuracy. The flexible feeding system supports simultaneous processing of multiple wire types, while the advanced PLC control system provides real-time monitoring and adjustment capabilities.
With production speeds reaching 1.5 meters per second and forming accuracy maintained within ±2mm, this production line delivers measurable improvements in throughput, quality consistency, and operational efficiency. The reduction in scrap rates and minimized manual intervention translate directly to significant cost savings and enhanced ROI for our clients.
Forming accuracy up to ±2mm, fully compliant with DL/T 763-2001 standard
Supports galvanized steel wire, aluminum-clad steel wire, aluminum alloy wire, and copper-clad ste
PLC control with integrated touchscreen HMI for simple, intuitive operation
Operating speed range of 0-1.5 m/s for both small-batch and large-scale production
| Parameter | Specification |
|---|---|
| Applicable Materials | Galvanized steel wire, aluminum-clad steel wire, aluminum alloy wire, copper-clad steel wire |
| Stranding Speed | 0 - 1 revolution/second, supports continuous efficient production |
| Wire Diameter Range | Galvanized steel wire / aluminum-clad steel wire: 1.67 - 5.2 mm Aluminum alloy wire: 1.78 - 9.27 mm |
| Stranding Length | 200 - 800 mm adjustable, meets multi-specification product requirements |
| Forming Accuracy | ±2 mm, fully complies with DL/T 763-2001 industry standard |
| Feeding System | Supports three wire types: aluminum-clad steel wire, galvanized steel wire, aluminum alloy wire; wire reel specifications customizable |
| Control System | Siemens PLC + touch screen HMI for centralized control |
| Safety Features | Electrical overload protection, emergency stop buttons (2 sets), alarm display system |
| Automation Level | Fully automated from feeding to stranding process |
Versatile solutions for diverse industrial applications across multiple sectors
Manufacture of tension clamps and suspension clamps for overhead power lines. The machine ensures precise stranding for components that withstand conductor tension and fix to towers, reducing line vibration risks.
Production of ADSS optical cable preformed strand hardware that protects optical fibers from mechanical stress, extending service life in complex environmental conditions.
Manufacturing of contact network clamps for electrified railways, ensuring stable power supply for contact network systems in high-vibration environments.
Production of preformed strands for lightning protection and grounding systems in large buildings, enhancing conductivity efficiency and corrosion resistance.
Utilizes Siemens PLC and touchscreen interface for centralized control with infinitely adjustable parameters, ensuring process stability and significantly reducing rejection rates compared to conventional machines.
Pre-installed with multi-port Siemens industrial switches for seamless integration with factory central control systems, enabling remote parameter monitoring and adjustment.
Integrated electrical overload protection mechanisms with immediate touchscreen alarm displays and dual emergency stop buttons for enhanced operational safety.
Our team provides fast technical support, detailed product information, and customized machine solutions for your production needs.
Connect with us and talk with our Professional engineer
Nantong Xingang Machinery Co., Ltd. is a nationally certified high-tech enterprise specializing in preformed wire grip equipment and smart manufacturing solutions.